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Charging Gun Comprehensive Test System

ZJ-CDQ08
Customized processing can be made according to requirements
This test bench mainly tests the functions of national standard AC guns, national standard DC guns, European standard AC guns , European standard DC guns , American standard AC guns , American standard DC guns , and Tesla guns . Each gun can be entered with an independent QR code, and the test results are automatically saved in the report. If the test results are qualified, they can be printed. All functions are automatically tested in one go, which is highly efficient and labor-saving, and is suitable for factory batch full inspection.

Detection function
Each line is tested for disconnection, continuity, short circuit, and line sequence error
Main line resistance test
CP, CC resistance (including the push button switch pressed and not pressed)
Electronic lock switch function test
Line insulation test
Line withstand voltage test

Thermocouple Wire Testing


1. Machine power input: single-phase AC 220V/50HZ

2. Air source input: 0.6MPa

3. Control system: PLC+industrial computer

4. Computer can be connected to Mes system (extra charge)

5. The scanner is input into the computer. The device is equipped with a scanner code, which can scan the barcode on the product to be tested. Before the test, scan the barcode or QR code on the product. After the test, the scanned barcode can be associated with the test record, and the test data can be traced back through the corresponding barcode.

6. The disconnection, conduction, short circuit and line sequence misalignment tests are scanned and detected using PLC input and output. After the PLC test is completed, it will automatically determine whether it is qualified.

7. CP/CC built-in resistance test range: 1~5000 Ω , accuracy 1%

The AC gun resistance is as follows

CC and PE resistance detection (button pressed or not pressed)

16A AC gun resistor

No button pressed RC: 680Ω, button pressed RC+R4: 3.38KΩ

The resistance detection accuracy must reach 1%

32A AC gun resistor

No button pressed RC: 220Ω, button pressed RC+R4: 3.52KΩ

63A AC gun resistor

No button pressed RC: 100Ω, button pressed RC+R4: 3.4KΩ

DC gun CC1/CC2 resistance test: 0~5000 Ω , accuracy 1 %

You can set the upper and lower resistance limits to determine whether the resistor is good.

8. Thermistor test range: 100~50000 Ω , accuracy 2%, set upper and lower limits to determine whether the on-resistance is good.

9. Electronic lock test: Driving voltage: DC12V, can output positive and negative voltage to drive the connector or disconnect, and monitor whether the contacts of the switch are conductive to judge whether it is good or bad.

10. Line insulation test: single-phase test LN, LE, EN, three-phase test L1/L2/L3/EN, L1/L2/L3/NE, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3, DC test positive-negative, positive-ground, negative-ground

Insulation resistance parameters:

Insulation voltage: DC100~1000V, arbitrarily set

Lower limit setting: 1M~1GΩ arbitrarily set

Accuracy: ±5%

The alarm insulation resistance value can be set: when the resistance value is less than the set value, it is bad

11. Line withstand voltage test: single-phase test LN, LE, EN, three-phase test L1/L2/L3/EN, L1/L2/L3/NE, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3, DC test positive-negative, positive-ground, negative-ground

Withstand voltage test parameters:

Withstand voltage: AC0~5kV/DC0~6kV can be set arbitrarily

Leakage current upper limit: AC 0.1mA ~ 20mA, DC 0.01mA ~ 5mA, arbitrarily set

Accuracy: ±1.5% + 3 digits

Display mode: Digital display indicates current voltage

Voltage regulation mode: automatic program control

Alarm detection: when the leakage current value is greater than the set value, it is bad

12. Test station: 1 station, test one product at a time

13. Gun head connection part : The gun head provides various corresponding gun mount connections, including national standard AC gun mount, national standard DC gun mount, European standard AC/DC gun mount, American standard AC/DC gun mount, and Tesla gun mount

14. Tail plate connection part: Use quick clamping fixture to connect the product

15. Socket height: The basic height of the socket is about 800-1000 mm , suitable for human operating height

16. Dimensions: W 10 00mm x D 80 0 m x H 1800mm, mobile casters with locking function at the bottom

17. Weight: Approx. 300kg

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